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Engineering

 
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Anodize
Electroless Nickel(EN)
Hard Chrome
Electrolytic Nickel
Electrolytic Coatings
Conversion Coatings
Electro-Polish

Anodize: Aluminum



MIL-A-8625-SULFURIC ANODIZE

  • Type II, Class 1 Clear Anodize
  • Type II, Class 2 Dyed: Red, Green, Black & Others (Other colors available upon request)
  • Type II, Tank Size-180”L X 48”W X 48” Deep
  • Type III, Class 1 Clear Hard Coat Type III, Tank Size-180”L X 48”W X 48” Deep
  • Anodize with Teflon

USER BENEFITS for MIL-A-8625 SULFURIC ANODIZE

  • Corrosion Resistance
  • Provides Good Abrasion
  • Offers a Variety of Colors: Red, Green, Black & Others
  • Adds Durability

Ti - Anodize, Custom Colors, All Colors & Gray  
Black, Gray, Color ( Titanium Oxide film is created, Process with a lower pH of 13, creates a thicker and better oxide.)


                             

Hard Chrome 
Techmetals provides hard chrome and salvage plating technology, quality, service, and cost advantages to manufacturers. Capacities include hard chrome plating on small parts and on parts up to 10,000 pounds to exact specifications, with the same attention to one part or thousands of pieces. This service includes a complete polishing department for molds, dies, rolls, and screws. Techmetals long experience and tooling background have helped to develop masking techniques which eliminate costly plating splash-over on machine surfaces not requiring hard chrome. We've also developed salvage coatings comparable to hard chrome that are more readily machineable and deposit at extremely quick rates. These accomplishments enable us to provide our customers with the best possible service at the lowest overall cost - Ask our engineers about Hard Chrome alternatives! 

Hard Chrome plating of exotic materials for the aviation industry goes through an exacting battery of quality control tests before certification.  
Special production facilities automatically polish hard chrome plated tubes and hydraulic rods.
Large extrusion screws and rolls up to 20 feet long are plated for the paper and plastics industries.
  

GREEN Technology, Hard Chrome Replacement Technology, Protecting our Environment.
Our Engineering Finishes can provide your parts and products the strategic advantage you are looking for to set your product apart from the rest.
Diamonize Uniform Low Temp Flame Spray Replacement Technology
CONVERSION COATINGS

CHEM-FILM

MIL-C-5541
AMS-2474/AMS-2475

  • Clear Chromate
  • Gold Chromate
  • Tank Size, 84”L X 42” W X 48” Deep [Note: This process may be moved to a larger tank upon request.]

USER BENEFITS for CHEM-FILM

  • Electrical Conductivity
  • Good Corrosion
  • Resistance
  • Excellent Paint Adhesion


Electroless Nickel/EN
Techmetals is one of the largest platers in the world specializing in quality electroless nickel and is recognized as an industry leader. We do virtually every type of electroless nickel plating, from the most corrosion-resistant, high phosphorous coatings to teflon-nickel and other co-deposits. We handle one or one million pieces weighing up to 10,000 pounds, with tanks up to 10 feet deep, barrel or rack plating. Our state-of-the-art facilities offer complete metallurgical back-up. We know the best plating specifications and will stand behind the results.

This coating covers even the most complex shapes uniformly. Deposits exhibit superior corrosion resistance and are often used as reduced-cost replacements for stainless steel. Electroless nickel's high lubricity makes it ideal for molding applications. Electroless nickel is an alloy coating available in many different formulations. It exhibits a wide range of characteristics, making the choice of suppliers and specifications critical.

From the formulation of the finest plating solutions to in process quality control, it takes the finest technology and resources to maintain consistent quality. Techmetals combines technology and resources to handle challenges and solve problems with an understanding and sensitivity to customers' needs.

Space shuttle parts are plated with high phosphorous electroless nickel, which increases corrosion resistance and wearability in a critical application.
High volume plating of precision computer parts to stringent specifications is accomplished by in-process statistical quality control.
Valves used in heavy corrosion applications for the chemical and oil industries require a uniform coating of high phosphorous electroless nickel to increase the parts life significantly.
Headlight molds with a 0.0005 deposit of electroless nickel provide superior corrosion resistance, even distribution of plating, and excellent release

Processes: (Click Link For Specifications)
Techmetal - 103 A high phosphorous electroless nickel free of heavy metal contaminants. Highly suitable for the food industry as well as critcal tooling requiring the ultimate in corrosion resistance.

Techmetal - 104 This electroless nickel deposit was developed for jobs that must meet standard electroless nickel specifications while maintaining a bright attractive appearance.

Techmetal - 127 The low phosphorous content of this coating brings many unique properties to the end user. An as plated hardness of 60 Rockwell C makes this an ideal coating for aluminum and "even-tempered" alloys requiring a hard surface with no heat treatment. This deposit also exhibits a higher thermal resistance than other electroless nickels and is solderable. Applications Uses: Aerospace, Defense, Foundry, Automotive, and Chemical Industries.

Techmetal - 133 A boron electroless nickel with low stress and high hardness used in the electronic industry for its solderability, weldability and high melting point. Applications include lead frames and relay contractors, however, uses are limited due to cost factors.

Electrolytic Nickel
Techmetals' electrolytic nickel process provides the highest level possible of a pure nickel coating. Advanced solution control techniques, in conjunction with state-of-the-art equipment, deliver a superior quality coating. Applications requiring thicknesses up to .250" can be achieved under the most stringent plating specifications. Although this highly corrosion resistant deposit is usually used on small simple parts requiring less than .005 thickness, Techmetals has the capacity to handle components up to 10 feet long and weighing up to 10,000 pounds. Using our in-situ process, we have plated parts upto 25,000 lbs. All parts receive the same detail in quality and workmanship.


Engineering applications of the coating are to improve or modify surface properties including corrosion resistance, magnetism, and resistance to oxidation at high temperatures. Maintaining consistent quality control parameters over the plating process allow for the lowest possible stress in the deposit. This Union Carbide or WestingHouse type Nickel deposit structure delivers a soft, ductile, and machineable coating of only 10 to 18 Rockwell C.

This pure nickel deposit is free of stress cracks, which normally occur in many electrolytic nickel deposits.This allows for superior corrosion resistance, which is ideal for the nuclear, chemical, paper, textile, printing, electronic, and caustic processing industries. This coating also meets Union Carbide's JS1396 and WestingHouse nuclear specification.
Electrolytic nickel is often used for repairs requiring heavy buildups in excess of 1/8" thick.
     

Other Electrolytic Coatings
 
Other Processes:

  • Tin Alloys
  • Cobalt Alloys
  • Nickel-Cobalt Phos
    • Nickel-Cobalt
    • Nickel Phos
    • Zinc
    • Tungsten
    • Tin-Nickel
    • Silver & Others


    Techmetal - 123
    An amorphous nickel coating approximately 14% phosphorus. In some applications this coating has superior corrosion resistance to electroless nickel. It can be plated to thicknesses of .250 or more for salvage. It is best suited for simple shapes, such as flats and diameters as well as a coating for diamond turning applications. It offers superior corrosion resistance, increased wear life, and good lubricity at a reduced cost. Easily co-deposited with diamond, silicon carbide or teflon for additional wear and release.




    Techmetal - 131
    electrolytic nickel deposit of the purest nickel providing a soft ductile coating of only < 225 vickers hardness. Outstanding corrosion resistance, solderability, magnetic characteristics, and resists oxidation at high temperatures. Coating thickness of up to 250” can be obtained. Techmetals can handle small or large parts with 5 ton crane capacity and tanks up to 10 ft. in depth are available. Engineering applications in the nuclear, textile, printing, petroleum, and electronics industries are widely accepted. Techmetal 131 coating is ideal where a pure, stress free, machinable and very corrosion resistant deposit is required.


    Electro-Polish 
    Electro-Polish
    400 Heat Treated Stainless Steel, 300 Series Stainless Steel, Aluminum, Steel, Copper, Nickel, and Cobalt alloys. 

                          
    Passivate 
    Passivate
    Most common material to passivate is 300 series or 17-4 series type stainless steel. This process is done to clean impurities and other oxides from the material surface to help sterilize, sanitize, or clean the exposed surface.

    Listed are the most common spec type processes that are used for this process, depending on customer, application, or industry.
    • ASTM-380
    • ASTM-967
    • Mil STD 808
    • QQ-P-35
    • SAE-AMS-2700 
                            
    P.O. Box 1266 - Dayton, OH 45401-1266 PHONE: 937-253-5311 - FAX: 937-253-5096 info@techmetals.com  
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